Making display device with pixel-aligned micro-wire electrode

ABSTRACT

A method of making a display device includes providing a first substrate having an array of pixels located in correspondence thereto, the pixels separated by inter-pixel gaps in at least one dimension. A first electrode having a length and width is formed and located over the first substrate and extends across at least a portion of the array of pixels, the first electrode including a plurality of electrically connected micro-wires formed in a first micro-pattern. The method further includes locating the gap micro-wires of the first micro-pattern between the pixels in the inter-pixel gaps so that the gap micro-wires substantially extend continuously along the first electrode length.

CROSS REFERENCE TO RELATED APPLICATIONS

Reference is made to commonly assigned U.S. patent application No.13/571,704 filed Aug. 10, 2012, entitled “Micro-Wire Electrode Pattern”by Ronald S. Cok; U.S. patent application Ser. No. ______ filedconcurrently herewith, entitled “Pixel-Aligned Micro-Wire ElectrodeDevice” by Ronald S. Cok; and U.S. patent application Ser. No. ______filed concurrently herewith, entitled “Display Apparatus WithPixel-Aligned Micro-Wire Electrode” by Ronald S. Cok the disclosures ofwhich are incorporated herein.

FIELD OF THE INVENTION

The present invention relates to micro-wire transparent electrodes andtheir use in a capacitive touch-screen display apparatus.

BACKGROUND OF THE INVENTION

Transparent conductors are widely used in the flat-panel displayindustry to form electrodes that are used to electrically switchlight-emitting or light-transmitting properties of a display pixel, forexample in liquid crystal or organic light-emitting diode displays.Transparent conductive electrodes are also used in touch screens inconjunction with displays. In such applications, the transparency andconductivity of the transparent electrodes are important attributes. Ingeneral, it is desired that transparent conductors have a hightransparency (for example, greater than 90% in the visible spectrum) anda low electrical resistivity (for example, less than 10 ohms/square).

Touch screens with transparent electrodes are widely used withelectronic displays, especially for mobile electronic devices. Suchdevices typically include a touch screen mounted over an electronicdisplay that displays interactive information. Touch screens mountedover a display device are largely transparent so a user can viewdisplayed information through the touch-screen and readily locate apoint on the touch-screen to touch and thereby indicate the informationrelevant to the touch. By physically touching, or nearly touching, thetouch screen in a location associated with particular information, auser can indicate an interest, selection, or desired manipulation of theassociated particular information. The touch screen detects the touchand then electronically interacts with a processor to indicate the touchand touch location. The processor can then associate the touch and touchlocation with displayed information to execute a programmed taskassociated with the information. For example, graphic elements in acomputer-driven graphic user interface are selected or manipulated witha touch screen mounted on a display that displays the graphic userinterface.

Touch screens use a variety of technologies, including resistive,inductive, capacitive, acoustic, piezoelectric, and opticaltechnologies. Such technologies and their application in combinationwith displays to provide interactive control of a processor and softwareprogram are well known in the art. Capacitive touch-screens are of atleast two different types: self-capacitive and mutual-capacitive.Self-capacitive touch-screens employ an array of transparent electrodes,each of which in combination with a touching device (e.g. a finger orconductive stylus) forms a temporary capacitor whose capacitance isdetected. Mutual-capacitive touch-screens can employ an array oftransparent electrode pairs that form capacitors whose capacitance isaffected by a conductive touching device. In either case, each capacitorin the array is tested to detect a touch and the physical location ofthe touch-detecting electrode in the touch-screen corresponds to thelocation of the touch. For example, U.S. Pat. No. 7,663,607 discloses amultipoint touch-screen having a transparent capacitive sensing mediumconfigured to detect multiple touches or near touches that occur at thesame time and at distinct locations in the plane of the touch panel andto produce distinct signals representative of the location of thetouches on the plane of the touch panel for each of the multipletouches. The disclosure teaches both self- and mutual-capacitivetouch-screens.

Referring to FIG. 20, a prior-art display and touch-screen apparatus 100includes a display 110 with a corresponding touch screen 120 mountedwith the display 110 so that information displayed on the display 110can be viewed through the touch screen 120. Graphic elements displayedon the display 110 are selected, indicated, or manipulated by touching acorresponding location on the touch screen 120. The touch screen 120includes a first transparent substrate 122 with first transparentelectrodes 130 formed in the x dimension on the first transparentsubstrate 122 and a second transparent substrate 126 with secondtransparent electrodes 132 formed in the y dimension facing thex-dimension first transparent electrodes 130 on the second transparentsubstrate 126. A dielectric layer 124 is located between the first andsecond transparent substrates 122, 126 and first and second transparentelectrodes 130, 132. Referring also to the plan view of FIG. 21, in thisexample first pad areas 128 in the first transparent electrodes 130 arelocated adjacent to second pad areas 129 in the second transparentelectrodes 132. (The first and second pad areas 128, 129 are separatedinto different parallel planes by the dielectric layer 124.) The firstand second transparent electrodes 130, 132 have a variable width andextend in orthogonal directions (for example as shown in U.S. PatentApplication Publication Nos. 2011/0289771 and 2011/0099805). When avoltage is applied across the first and second transparent electrodes130, 132, electric fields are formed between the first pad areas 128 ofthe x-dimension first transparent electrodes 130 and the second padareas 129 of the y-dimension second transparent electrodes 132.

A display controller 142 (FIG. 20) connected through electrical bussconnections 136 controls the display 110 in cooperation with atouch-screen controller 140. The touch-screen controller 140 isconnected through electrical buss connections 136 and wires 134 andcontrols the touch screen 120. The touch-screen controller 140 detectstouches on the touch screen 120 by sequentially electrically energizingand testing the x-dimension first and y-dimension second transparentelectrodes 130, 132.

Referring to FIG. 22, in another prior-art embodiment, rectangular firstand second transparent electrodes 130, 132 are arranged orthogonally onfirst and second transparent substrates 122, 126 with interveningdielectric layer 124, forming touch screen 120 which, in combinationwith the display 110 forms the touch screen 120 and display apparatus100. In this embodiment, first and second pad areas 128, 129 coincideand are formed where the first and second transparent electrodes 130,132 overlap. The touch screen 120 and display 110 are controlled bytouch screen and display controllers 140, 142, respectively, throughelectrical busses 136 and wires 134.

Since touch-screens are largely transparent, any electrically conductivematerials located in the transparent portion of the touch-screen eitheremploy transparent conductive materials or employ conductive elementsthat are too small to be readily resolved by the eye of a touch-screenuser. Transparent conductive metal oxides are well known in the displayand touch-screen industries and have a number of disadvantages,including limited transparency and conductivity and a tendency to crackunder mechanical or environmental stress. Typical prior-art conductiveelectrode materials include conductive metal oxides such as indium tinoxide (ITO) or very thin layers of metal, for example silver or aluminumor metal alloys including silver or aluminum. These materials arecoated, for example, by sputtering or vapor deposition, and arepatterned on display or touch-screen substrates, such as glass. However,the current-carrying capacity of such electrodes is limited, therebylimiting the amount of power that can be supplied to the pixel elements.Moreover, the substrate materials are limited by the electrode materialdeposition process (e.g. sputtering). Thicker layers of metal oxides ormetals increase conductivity but reduce the transparency of theelectrodes.

Various methods of improving the conductivity of transparent conductorsare taught in the prior art. For example, U.S. Pat. No. 6,812,637,describes an auxiliary electrode to improve the conductivity of thetransparent electrode and enhance the current distribution. Suchauxiliary electrodes are typically provided in areas that do not blocklight emission, e.g., as part of a black-matrix structure.

It is also known in the prior art to form conductive traces usingnano-particles including, for example silver. The synthesis of suchmetallic nano-crystals is known. For example, U.S. Pat. No. 6,645,444.U.S. Patent Application Publication No. 2006/0057502 describes finewirings made by drying a coated metal dispersion colloid into ametal-suspension film on a substrate, pattern-wise irradiating themetal-suspension film with a laser beam to aggregate metalnano-particles into larger conductive grains, removing non-irradiatedmetal nano-particles, and forming metallic wiring patterns from theconductive grains. However, such wires are not transparent and thus thenumber and size of the wires limits the substrate transparency as theoverall conductivity of the wires increases.

Touch-screens including very fine patterns of conductive elements, suchas metal wires or conductive traces are known. For example, U.S. PatentApplication Publication No. 2011/0007011 teaches a capacitive touchscreen with a mesh electrode, as does U.S. Patent ApplicationPublication No. 2010/0026664. Referring to FIG. 23, a prior-art x- ory-dimension variable-width first or second transparent electrode 130,132 includes a micro-pattern 156 of micro-wires 150 arranged in arectangular grid or mesh. The micro-wires 150 are multiple very thinmetal conductive traces or wires formed on the first and secondtransparent substrates 122, 126 (not shown in FIG. 13) to form the x- ory-dimension first or second transparent electrodes 130, 132. Themicro-wires 150 are so narrow that they are not readily visible to ahuman observer, for example 1 to 10 microns wide. The micro-wires 150are typically opaque and spaced apart, for example by 50 to 500 microns,so that the first or second transparent electrodes 130, 132 appear to betransparent and the micro-wires 150 are not distinguished by anobserver.

It is known that micro-wire electrodes in a touch-screen can visiblyinteract with pixels in a display and various layout designs areproposed to avoid such visible interaction. Thus, the pattern ofmicro-wires in a transparent electrode is important for optical as wellas electrical reasons.

A variety of layout patterns are known for micro-wires used intransparent electrodes. U.S. Patent Application Publication 2010/0302201teaches that a lack of optical alignment between the rows and columns ofthe underlying LCD pixels and the overlying diamond-shaped electrodeshaving edges arranged at 45 degree angles with respect to the underlyingrectangular grid of LCD pixels results in a touch-screen largely freefrom the effects of Moiré patterns or other optical interference effectsthat might otherwise arise from light reflecting, scattering, refractingor otherwise interacting between the underlying pattern of LCD pixelsand the overlying pattern of drive and sense electrodes in undesired orunexpected ways.

U.S. Patent Application Publication No. 2012/0031746 discloses a numberof micro-wire electrode patterns, including regular and irregulararrangements. The conductive pattern of micro-wires in a touch screencan be formed by closed figures distributed continuously in an area of30% or more, preferably 70% or more, and more preferably 90% or more ofan overall area of the substrate and can have a shape where a ratio ofstandard deviation for an average value of areas of the closed figures(a ratio of area distribution) can be 2% or more. As a result, a Moiréphenomenon can be prevented and excellent electric conductivity andoptical properties can be satisfied. U.S. Patent Application PublicationNo. 2012/0162116 discloses a variety of micro-wire patterns configuredto reduce or eliminate interference patterns.

U.S. Patent Application Publication No. 2011/0291966 discloses an arrayof diamond-shaped micro-wire structures. In this disclosure, a firstelectrode includes a plurality of first conductor lines inclined at apredetermined angle in clockwise and counterclockwise directions withrespect to a first direction and provided at a predetermined interval toform a grid-shaped pattern. A second electrode includes a plurality ofsecond conductor lines, inclined at the predetermined angle in clockwiseand counterclockwise directions with respect to a second direction, thesecond direction perpendicular to the first direction and provided atthe predetermined interval to form a grid-shaped pattern. Thisarrangement is used to inhibit Moiré patterns. The electrodes are usedin a touch screen device. Referring to FIG. 24, this prior-art designincludes micro-wires 150 arranged in a micro-pattern 156 with themicro-wires 150 oriented at an angle to the direction of horizontalfirst transparent electrodes 130 and vertical second transparentelectrodes 132.

Mutual-capacitive touch screens typically include arrays of capacitorswhose capacitance is repeatedly tested to detect a touch. In order todetect touches rapidly, highly conductive electrodes are useful. Inorder to readily view displayed information on a display at a displaylocation through a touch screen without visibly affecting any lightemitted from an underlying display, it is useful to have a highlytransparent touch screen. There is a need, therefore, for an improvedmethod and device for providing electrodes with increased conductivityand transparency in a mutually capacitive touch-screen device.

SUMMARY OF THE INVENTION

In accordance with the present invention, a method of making a displaydevice comprises:

providing a first substrate having an array of pixels located incorrespondence thereto, the pixels separated by inter-pixel gaps in atleast one dimension;

forming a first electrode having a length and width located over thefirst substrate and extending across at least a portion of the array ofpixels, the first electrode including a plurality of electricallyconnected micro-wires formed in a first micro-pattern; and

locating the gap micro-wires of the first micro-pattern between thepixels in the inter-pixel gaps so that the gap micro-wires substantiallyextend continuously along the first electrode length.

The present invention provides a display and touch screen device withimproved transparency and conductivity with fewer or no visibleinteractions with light emitted or reflected from display pixels.Methods of making the device provide integrated structures with reducedthickness and improved transparency. The device of the present inventionis particularly useful in capacitive touch screen devices.

BRIEF DESCRIPTION OF THE DRAWINGS

The above and other features and advantages of the present inventionwill become more apparent when taken in conjunction with the followingdescription and drawings wherein identical reference numerals have beenused to designate identical features that are common to the figures, andwherein:

FIG. 1 is an exploded perspective of an embodiment of the presentinvention;

FIG. 2 is an exploded perspective of an alternative embodiment of thepresent invention;

FIGS. 3-13 are plan views of various electrodes illustrating acorresponding variety of embodiments of the present invention;

FIG. 14 is an exploded perspective of an embodiment of the presentinvention;

FIG. 15 is a plan view of an electrode illustrating an embodiment of thepresent invention;

FIGS. 16-17 are cross sections illustrating embodiments of the presentinvention;

FIGS. 18-19 are flow diagrams illustrating embodiments of the presentinvention;

FIG. 20 is an exploded perspective illustrating a prior-art mutualcapacitive touch screen having adjacent pad areas in conjunction with adisplay and controllers;

FIG. 21 is a schematic illustrating prior-art adjacent pad areas in acapacitive touch screen;

FIG. 22 is an exploded perspective illustrating a prior-art mutualcapacitive touch screen having overlapping pad areas in conjunction witha display and controllers;

FIG. 23 is a schematic illustrating prior-art micro-wires in anapparently transparent electrode; and

FIG. 24 is a schematic illustrating prior-art micro-wires arranged intwo arrays of orthogonal transparent electrodes.

The Figures are not drawn to scale since the variation in size ofvarious elements in the Figures is too great to permit depiction toscale.

DETAILED DESCRIPTION OF THE INVENTION

Referring to FIG. 1 in an embodiment of the present invention, a displaydevice 10 includes a display 40 having an array of pixels 20. The pixels20 are separated by column inter-pixel gaps 22 between columns of pixels20 and row inter-pixel gaps 24 between rows of pixels 20. An electrode60 having a length L and width W is located over display 40 and extendsacross at least a portion of the array of pixels 20. Electrode 60includes a plurality of electrically connected micro-wires formed in amicro-pattern. The micro-pattern includes gap micro-wires 50 locatedbetween pixels 20 in column inter-pixel gaps 22 or row inter-pixel gaps24. Gap micro-wires 50 substantially extend continuously along electrodelength L.

The rows and column of pixels 20 illustrated in FIG. 1 are shown instraight lines. However, in other embodiments of the present invention,the rows and columns can be arranged so that pixels 20 in rows orcolumns can be offset with respect to each other so that rows or columnsneed not be straight. Likewise, electrode 60 and gap micro-wires 50 areshown as straight, but need not be.

Gap micro-wires 50 are located in row or column inter-pixel gaps 22, 24.In FIG. 1, length L of electrode 60 is in the column direction andelectrode 60 extending in the column direction is also referred toherein as a column electrode 62. Gap micro-wires 50 located in columninter-pixel gaps 22 are referred to herein as column micro-wires 52.Referring to FIG. 2, length L of electrode 60 is in the row directionand electrode 60 extending in the row direction is also referred toherein as a row electrode 64. Gap micro-wires 50 located in rowinter-pixel gaps 24 are referred to herein as row micro-wires 54.

By substantially extending continuously along electrode length L ismeant that gap micro-wires 50 form an electrically connected electricalconductor from one end of electrode 60 to another end of electrode 60.Gap micro-wires 50 are electrically continuous but not necessarilystraight and can include segments having different orientations that arein column or row inter-pixel gaps 22, 24. Electrodes (e.g. electrodes60) are intended to conduct electricity from a first location on asubstrate 30 to a second location on substrate 30. By substantiallyalong length L of electrode 60 is meant that electricity is conducted bygap micro-wires 50 from the first location to the second location.Manufacturing tolerances and layout restrictions can affect the extentand location of micro-wires on a substrate and micro-wires having suchlimitations are considered to be within the scope of the presentinvention.

As will be readily understood by those familiar with the lithographicand display design arts, the terms row and column are arbitrarydesignations of two different, usually orthogonal dimensions in atwo-dimensional arrangement of pixels on a surface, for example asubstrate surface) and can be exchanged. That is, a row can beconsidered as a column and a column considered as a row simply byrotating the surface ninety degrees with respect to a viewer. Hence, rowelectrode 64 can be interchanged with column electrode 62 and columnelectrode 62 can be interchanged with row electrode 64 depending on thedirection of their arrangements on a surface (e.g. substrate 30 surfaceand display substrate 32 surface). Similarly, row and column micro-wires54, 52 are designated in correspondence to row and column electrodes 64,62, as are row and column inter-pixel gaps 24, 22. Row electrode 64 isan electrode 60 that extends in the row direction and column electrode62 is an electrode 60 that extends in the column direction. Rowmicro-wire 54 is a micro-wire 50 that extends in the row direction inrow inter-pixel gap 24 and column micro-wire 52 is a micro-wire 50 thatextends in the column direction in column inter-pixel gap 22.

To provide electrical continuity between column micro-wires 52 in columnelectrode 62, additional gap micro-wires 56 can be provided in rowinter-pixel gaps 24 (FIG. 1) as additional row micro-wires 59. Toprovide electrical continuity between row micro-wires 54 in rowelectrode 64, additional gap micro-wires 56 can be provided in columninter-pixel gaps 22 (FIG. 2) as additional column micro-wires 58.Additional gap micro-wires 56 also provide electrical robustness in thepresence of breaks in the micro-wires, for example due to use ormanufacturing errors.

Gap micro-wires 50 and additional gap micro-wires 56 can be formed in aplane separate from pixels 20. Thus, to be formed in an inter-pixel gapmeans that the location of gap and additional gap micro-wires 50, 56 areprojected orthogonally from the surface in or on which the gap andadditional gap micro-wires 50, 56 are formed onto a surface on which thepixels 20 are formed and between but not over the pixels 20 so that gapmicro-wires 50 and additional gap micro-wires 56 do not occlude anylight emitted or reflected by pixels 20. As illustrated in FIGS. 1 and2, virtual micro-pattern projection lines 57 illustrate the location ofgap micro-wires 50 projected on the surface on which the pixels 20 areformed. Micro-pattern projection lines 57 indicate locations betweenpixels 20 in column inter-pixel gaps 22 and row inter-pixel gaps 24. InFIG. 1, column micro-wires 52 and additional row micro-wires 59 ofcolumn electrode 62 are located between pixels 20 in column inter-pixelgaps 22 and row micro-wire gaps 24 while row micro-wires 54 and rowelectrode 64 are not illustrated. In FIG. 2, row micro-wires 54 andadditional column micro-wires 58 of row electrode 64 are located betweenpixels 20 in row inter-pixel gaps 24 and column inter-pixel gaps 22while column micro-wires 52 and column electrode 62 are not illustrated.(FIG. 14, discussed below, illustrates both row and column electrodes64, 62 and row and column micro-wires 54, 52.)

Because gap micro-wires 50 and additional gap micro-wires 56 do notocclude any light emitted or reflected by pixels 20, row and columnelectrodes 62, 64 are apparently transparent, thus improving the visualtransparency of a device or device formed with such electrodes 60 andavoiding any visible interaction between electrodes 60 and light emittedor reflected from display 40 located behind or under electrodes 60.Furthermore, electrodes 60 can have a width equal to (or less than) theinter-pixel gaps (e.g. column or row inter-pixel gaps 22, 24) in whichthey are formed, thereby increasing the conductivity of gap micro-wires50 and the electrical performance of electrodes 60.

As shown in FIG. 1, column micro-wires 52 can extend continuously alongcolumn electrode 62 length L and form a straight line. Likewise, asshown in FIG. 2, row micro-wires 54 can extend continuously along rowelectrode 64 length L and form a straight line. This is illustratedfurther in FIG. 3, in which row micro-wires 54 are located in rowinter-pixel gaps 24 between rows of pixels 20 to form row electrode 64extending in the direction illustrated by the arrow. As shown further inFIG. 4, additional column micro-wires 58 are located in columninter-pixel gap 22. Row micro-wires 54 and additional column micro-wires58 form a rectangular micro-wire conductive mesh or conductiverectangular grid having gap micro-wires 50 located between pixels 20 ofan array of pixels 20 that make up row electrode 64. A ninety-degreerotation of the row electrode 64 elements forms a similar columnelectrode 62 having a micro-wire conductive mesh or conductiverectangular grid with column micro-wires 52 in column inter-pixel gaps22 and additional row micro-wires 59 in row inter-pixel gaps 24. Asnoted above, the designation of ‘row’ and ‘column’ are arbitrary and canbe exchanged and the illustration of FIG. 4 could represent eithercolumn electrode 62 or row electrode 64.

Row electrode 64 and column electrode 62 can, but need not, form astraight line. As illustrated in FIG. 5, alternating rows of pixels 20are offset so that the column of pixels 20 does not form a straight linebut rather forms a crenellated pattern similar to a square wave.According to an embodiment of the present invention, column micro-wires52 extending continuously along the electrode length formed in columninter-pixel gaps 22 likewise form a crenellated pattern similar to asquare wave. Referring to FIG. 6, a similar arrangement is illustratedfor offset columns. As illustrated in FIG. 6, alternating columns ofpixels 20 are offset so that the row of pixels 20 does not form astraight line but rather forms a crenellated pattern similar to a squarewave. According to an embodiment of the present invention, rowmicro-wires 54 extending continuously along the electrode length formedin row inter-pixel gaps 24 likewise form a crenellated pattern similarto a square wave. As shown in FIGS. 7 and 8, gap micro-wires 50 can besupplemented with additional gap micro-wires 56 to form a conductivemesh of micro-wires in column or row inter-pixel gaps 22, 24 betweenpixels 20 forming electrodes 60.

As illustrated in FIGS. 7 and 8, the designation of gap micro-wire 50and additional gap micro-wire 56 is arbitrary. In these Figures, thestraight micro-wires could be the gap micro-wires 50 and the offsetmicro-wires forming a crenellated micro-pattern could be the additionalgap micro-wires 56. Alternatively, the offset micro-wires forming acrenellated micro-pattern could be the gap micro-wires 50 and thestraight micro-wires could be the additional gap micro-wires 56.Likewise, the electrodes 60 could be either a row or a column electrode64, 62. However, the conductivity of electrode 60 will be greater in thedirection of the straight micro-wires since the conductive path isshorter so that electrodes 60 will be anisotropically conductive.

Referring to FIG. 9, in a further embodiment of the present invention,pixels 20 are grouped and gap micro-wires 50 are located between thegroups of pixels 21 in row and column inter-pixel gaps 24, 22 but notbetween pixels 20 within pixel group 21 in at least one dimension. Asshown in FIG. 9, the pixel groupings include three adjacent pixelswithin a row. Alternatively, three adjacent pixels in a column couldform pixel group 21, or a two-by-two array of four pixels could formpixel group 21 (not shown). Other arrangements are possible and areincluded in the present invention. The present invention is not limitedby the arrangement of pixels 20 in pixel group 21 or the number ofpixels 20 in pixel group 21.

Referring to FIG. 10 in another embodiment of the present invention,pixel micro-wires 55 are located over one or more pixels 20 andelectrically connect gap micro-wires 50 and additional gap micro-wires56 (if present) within electrode 60. Note that in FIG. 10, thedesignation of gap micro-wires 50 and additional gap micro-wires 56 isarbitrary, as electrode 60 could be either row electrode 64 or columnelectrode 62. Because pixel micro-wires 55 are located over one or morepixels 20, they can obscure or interfere with light emitted or reflectedfrom pixels 20. To reduce this effect, in other embodiments of thepresent invention and as shown in FIG. 10, each pixel 20 is equallyobscured by pixel micro-wire 55 so that light from every pixel 20 istreated equally to reduce visible differences between pixels 20.Furthermore, in an embodiment illustrated in FIG. 11, gap micro-wires 50are wider than the pixel micro-wires 55. By increasing the width of gapmicro-wires 50, additional conductivity is provided without furtherobscuring light emitted or reflected from pixels 20.

The arrangements of FIGS. 10 and 11 were tested on an IBM22-inch-diagonal high-resolution LCD, with 3840 by 2240 color pixels.The viewing distance was set at 42 feet to model a hand-held displaydevice viewed at a distance of 8 inches. The pattern was displayed bythe IrfanView program. No color banding or moiré was observed and thedisplay appeared neutral. Simulated LCD sub-pixel size was 32 μm by 104μm, with a pixel spacing of 108 μm in both horizontal and verticaldirections and a sub-pixel gap of 4 μm in both directions. The simulatedmicro-wire size was 5 μm. Emissive area was reduced by 7%.

Referring to FIG. 12 (and FIGS. 1 and 2), in an alternative embodimentof the present invention, first and second electrically separateelectrodes 60 are formed over display 40. First and second electrodes 60each have a length and width and extend across at least a portion of thearray of pixels, 20. Each electrode 60 includes a plurality ofelectrically connected micro-wires 50, 56 formed in the micro-pattern.Electrodes 60 of FIG. 12 are illustrated as row electrodes 64 with rowmicro-wires 54 and additional column micro-wires 58 but the structure ofFIG. 12 could be rotated to illustrate column electrodes 62 with columnmicro-wires 52 and additional row micro-wires 59 (not shown).

FIG. 12 illustrates row electrodes 60 with row micro-wires 54 in rowinter-pixel gaps 24 and additional column micro-wires 58 in columninter-pixel gaps 22. Two row micro-wires 54 are located within a singlerow inter-pixel gap 24. Thus, in an embodiment, first electrode 60includes gap micro-wire 50 in an inter-pixel gap and second electrode 60includes gap micro-wire 50 in the same inter-pixel gap. Additional gapmicro-wires 56 could be similarly arranged within a common inter-pixelgap in any dimension of the pixel array.

In one embodiment of the present invention, micro-wires (e.g. gapmicro-wires 50 or additional gap micro-wires 56) are the only conductiveelements in electrode 60. In another embodiment illustrated in FIG. 13,additional conductivity is provided to electrodes 60 by a transparentconductor 61 located over pixels 20 in electrical contact with gapmicro-wires 50 and any additional gap micro-wires 56 located in thecolumn and row inter-pixel gaps 22, 24. Transparent conductor 61 couldbe, for example, a transparent metal oxide conductor (TCO) such asindium tin oxide or aluminum oxide. FIG. 13 illustrates two rowelectrodes 60 including row micro-wires 54 and additional columnmicro-wires 58 but could equally be illustrated as a column electrodewith column micro-wires 52 and additional row micro-wires 59.

Referring to FIG. 14, in another embodiment of the present invention, adisplay apparatus 12 includes display 40 including the array of pixels20 formed in rows and columns. Pixels 20 in a row are separated bycolumn inter-pixel gaps 22 and pixels 20 within a column are separatedby row inter-pixel gaps 24 so that rows of pixels 20 are separated byrow inter-pixel gaps 24 and columns of pixels 20 are separated by columninter-pixel gaps 22.

A touch-screen 42 includes substrate 30 such as dielectric layer 124located over display 40. Touch screen 42 has row electrodes 64 locatedon a row side 36 of dielectric layer 124 and column electrodes 62located on a column side 34 of dielectric layer 124 so that row andcolumn electrodes 64, 62 are separated by dielectric layer 124.

Row electrodes 64 include a plurality of electrically connected rowmicro-wires 54 formed in a row micro-pattern over the array of pixels20. Row micro-wires 54 are located between pixels 20 in row inter-pixelgaps 24 and substantially extend continuously along the row electrodelength. Column electrodes 62 include a plurality of electricallyconnected column micro-wires 52 formed in a column micro-pattern overthe array of pixels 20. Column micro-wires 52 are located between pixels20 in column inter-pixel gaps 22 and substantially extend continuouslyalong the column electrode length.

Row electrodes 64 can include additional column micro-wires 58 thatelectrically interconnect row micro-wires 54 in row electrode 64.Additional column micro-wires 58 formed on row side 36 are located incolumn inter-pixel gaps 22. Similarly, column electrodes 62 can includeadditional row micro-wires 59 that electrically interconnect columnmicro-wires 52 in column electrode 62. Additional row micro-wires 59 arelocated on column side 34 in row inter-pixel gaps 24.

Gap micro-wires 50 and additional micro-wires 56 of column electrodes 62can coincide with micro-wires 50 and additional micro-wires 56 of rowelectrodes 64. Alternatively either gap micro-wires 50 or additionalmicro-wires 56 of row electrode 64 does not coincide with columnelectrode 62 but is spatially offset.

Referring to FIG. 15, in a further embodiment of the present invention,display apparatus 12 can include pixel micro-wires 55 electricallyconnecting row micro-wires 54 in row electrode 64 and pixel micro-wires55 electrically connecting column micro-wires 52 in column electrode 62.Row or column micro-wires 54, 52 can be wider than pixel micro-wires 55(FIG. 11). The column electrode 62 is illustrated in solid lines on oneside of a substrate (e.g. a dielectric layer 124, not shown) and the rowelectrode 64 is illustrated in dashed lines on an opposite side of thesubstrate (not shown). In either case, pixel micro-wires 55 can be at anon-orthogonal angle to gap micro-wires 50. As shown in

FIG. 15, pixel micro-wires 55 of the row electrodes 64 are parallel topixel micro-wires 55 of the column electrodes 62. The pixel micro-wires55 of column electrode 64 are also offset with respect to the pixelmicro-wires 55 of row electrode 62. This arrangement provides increasedcapacitance between row and column electrodes 64, 62 when a voltagedifferential is supplied between row and column electrodes 64, 62. Theincreased capacitance can improve the signal-to-ratio of a measuredcapacitance between row and column electrodes 64, 62. In an alternativeembodiment (not shown) the pixel micro-wires 55 on different sides of asubstrate coincide, are mirror images, reflections, or orthogonal toeach other.

Within display device 10 and according to embodiments of the presentinvention, row micro-wires 54 substantially extend continuously alongthe row electrode length in a straight line or in a crenellated pattern.Similarly, column micro-wires 52 substantially extend continuously alongthe column electrode length in a straight line or in a crenellatedpattern.

Referring again to the embodiment of FIG. 14, the display 40 has a coveror substrate through which pixel light 70 is emitted or reflected. Thecover can be the dielectric layer 124 or substrate 30. Row or columnelectrodes 64, 62 can be formed on the cover or substrate. In anembodiment, row electrodes 64 are formed on a first side of dielectriclayer 124 and column electrodes 62 are formed on a second side ofdielectric layer 124 opposite to the first side.

In another embodiment referring to FIG. 16, pixels 20 are formed on apixel side 33 of display substrate 32 in a light-controlling layer 75.Column electrodes 62 are formed on column side 34 of substrate 30 andlocated opposite the pixel side 33. Substrate 30 can be a cover fordisplay 40. A dielectric layer 124 is located over the column electrodes62 and can alternatively serve as a cover for display 40. Row electrodes64 are formed on dielectric layer 124 opposite the column electrodes 62so that dielectric layer 124 is located between the column electrodes 62and the row electrodes 64. A protective layer 80 covers the rowelectrodes 64. Light 70 is emitted or reflected from the pixels 20through the column electrodes 62, dielectric layer 124, row electrodes64, and protective layer 80. The nomenclature for row electrodes 64 andcolumn electrodes 62 can be exchanged. Being formed on, over, or under asubstrate side includes being formed on layers formed on a substrateside. Over and under are relative terms that can be exchanged.

In an alternative embodiment in an inverted structure and referring toFIG. 17, pixels 20 are formed on pixel side 33 of display substrate 32in light-controlling layer 75 and protected by protective layer 81.Protective layer 81 can be a display cover. Row electrodes 64 are formedon an electrode side 31 of display substrate 32 opposite the pixel side33. A dielectric layer 124 is located over the row electrodes 64. Columnelectrodes 62 are formed on a column side 34 of dielectric layer 124opposite the row electrodes 64 so that dielectric layer 124 is locatedbetween the column electrodes 62 and the row electrodes 64. Protectivelayer 80 covers the column electrodes 62. Light 70 is emitted orreflected from the pixels 20 through the row electrodes 64, dielectriclayer 124, column electrodes 62, and protective layer 80. Thenomenclature for row electrodes 64 and column electrodes 62 can beexchanged. Being formed on, over, or under a substrate side includesbeing formed on layers formed on a substrate side. Over and under arerelative terms that can be exchanged.

The touch screen 42 can be a capacitive touch screen. In an embodiment,the micro-wires are the only conductive element in the row or columnelectrodes 64, 62. In this case, only micro-wires operate to form anelectrical field when a voltage differential is applied between rowelectrodes 64 and column electrodes 62. Alternatively, touch screen 42can include transparent conductors formed over the pixel andelectrically connected to gap micro-wires 50.

Display device 10 of the present invention can be operated by usingdisplay controller 142 (as shown in FIG. 20) to control the display 40to display information with pixels 20. Touch screen controller 140 (asshown in FIG. 20) provides a voltage differential sequentially to rowand column electrodes 64, 62 to scan the capacitance of the capacitorarray formed where row and column electrodes 64, 62 overlap. Any changein the capacitance of a capacitor in the array can indicate a touch atthe location of the capacitor in the array. The location of the touchcan be related to information presented on one or more pixels 20 at thecorresponding pixel location to indicate an action or interest in theinformation present at the corresponding pixel location.

According to further embodiments of the present invention (FIG. 18), amethod of making display device 10 includes providing 200 a firsttransparent substrate 122 having an array of pixels 20 located incorrespondence thereto, pixels 20 separated by column or row inter-pixelgaps 22, 24 in at least one dimension. A first transparent electrode 130is formed 205 having a length and width located over the firsttransparent substrate 122 and extending across at least a portion of thearray of pixels 20, first transparent electrode 130 including aplurality of electrically connected micro-wires formed in a firstmicro-pattern. The first micro-pattern includes gap micro-wires 50located between pixels 20 in the column or row inter-pixel gaps 22, 24and substantially extending continuously along the first transparentelectrode 130 length.

Display 40 is formed 210 or provided on a side of first transparentsubstrate 122 opposite first transparent electrode 130. A dielectriclayer 124 is formed 220 over first transparent electrode 130 or on oneor more layers on first transparent electrode 130 and a secondtransparent electrode 132 is provided 225 over dielectric layer 124.Protective layer 80 or cover is provided 230 or formed over secondtransparent electrode 132 or on one or more layers on second transparentelectrode 132. In various embodiments, dielectric layer 124 orprotective layer 80 is coated or provided and located or assembled withfirst or second transparent electrodes 130, 132.

First transparent substrate 122 can have a substantially planar pixelside 33 on which pixels 20 are correspondingly located and asubstantially planar electrode side 31 opposed to pixel side 33. Thepixel and electrode sides 33, 31 can be substantially parallel. Pixels20 are formed on pixel side 33 or on one or more layers on pixel side33. In various embodiments, first transparent electrode 130 is formed onelectrode side 31 or on one or more layers on electrode side 31 beforeor after display 40 is formed on pixel side 33 of first transparentsubstrate 122.

Second transparent electrode 132 has a second length and second widthand extends across at least a portion of the array of pixels 20 andincludes a plurality of electrically connected micro-wires formed in asecond micro-pattern. The second micro-pattern includes gap micro-wires50 located between pixels 20 in the column or row inter-pixel gaps 22,24 and substantially extending continuously along the second electrodelength.

Referring to FIG. 19 in an alternative method of the present invention,a second transparent substrate 126 having a substantially planar firstside and a substantially planar second side opposed to the first side isprovided 250 and located in correspondence to the array of pixels 20.Second transparent electrode 132 is formed 255 on the first side or onone or more layers on the first side, second transparent electrode 132having a second length and second width and extending across at least aportion of the array of pixels 20. The second electrode includes aplurality of electrically connected micro-wires formed in a secondmicro-pattern that includes gap micro-wires 50 located between pixels 20in column or row inter-pixel gaps 22, 24 and substantially extendscontinuously along second transparent electrode 132 length. Protectivelayer 80 is provided 230 and the device assembled 270.

First transparent substrate 122 is provided 200, first transparentelectrode 130 formed 205, and the display formed 210 as described withrespect to FIG. 18 above.

By locating substrates or layers in correspondence is meant that eitherthe layers or substrates are physically aligned or that informationdescribing the layers (e.g. pixels) is used to design and make a layer(e.g. electrodes) in alignment and the layers or substrates aresubsequently assembled in alignment.

In an embodiment, second transparent substrate 126 is provided or formedas dielectric layer 124 and is located between second transparentelectrode 132 and first transparent electrode 130. In a furtherembodiment, second transparent electrode 132 is located betweendielectric layer 124 and second transparent substrate 126.

In an embodiment, the pixels are formed on display substrate 32 or onone or more layers on display substrate 32 and are located betweendisplay substrate 32 and first transparent substrate 122. Further, in anembodiment first transparent electrode 130 is formed on pixel side 33 oron one or more layers on pixel side 33.

In an embodiment, first transparent substrate 122 has a substantiallyplanar pixel side 33 on which pixels 20 are located in correspondencethereto and a substantially planar electrode side 31 opposed to pixelside 33, and first transparent electrode 130 is formed on pixel side 33or on one or more layers on pixel side 33. Second transparent electrode132 is formed on electrode side 31, second transparent electrode 132having a second length and second width and extending across at least aportion of the array of pixels 20, and including a plurality ofelectrically connected micro-wires formed in a second micro-pattern. Thesecond micro-pattern includes gap micro-wires 50 located between pixels20 in column or row inter-pixel gaps 22, 24 and substantially extendscontinuously along the second transparent electrode 132 length.

In further embodiments, protective layer 80 is formed or provided on orover second transparent electrode 132 or on one or more layers on orover second transparent electrode 132 or providing a protectivesubstrate on or over second transparent electrode 132.

In an embodiment, the first electrode is formed on electrode side 31 anddielectric layer 124 formed on first transparent electrode 130 or on oneor more layers on first transparent electrode 130. A second transparentelectrode 132 is formed on dielectric layer 124 or on one or more layerson dielectric layer 124, second transparent electrode 132 having asecond length and second width and extending across at least a portionof the array of pixels 20, second transparent electrode 132 including aplurality of electrically connected micro-wires formed in a secondmicro-pattern. The second micro-pattern includes gap micro-wires 50located between pixels 20 in the column or row inter-pixel gaps 22, 24and substantially extends continuously along second transparentelectrode 132 length. Protective layer 80 can be formed or provided onsecond transparent electrode 132 or on one or more layers on secondtransparent electrode 132, or a protective substrate provided on or oversecond transparent electrode 132.

In an embodiment, substrate 30 is provided as the display cover ordisplay substrate 32.

Substrates of the present invention can include any material capable ofproviding a supporting surface on which micro-wires or display elementscan be formed and patterned. Substrates such as glass, metal, orplastics can be used and are known in the art together with methods forproviding suitable surfaces. In a useful embodiment, substrates aresubstantially transparent, for example having a transparency of greaterthan 90%, 80% 70% or 50% in the visible range of electromagneticradiation.

Various substrates of the present invention can be similar substrates,for example made of similar materials and having similar materialdeposited and patterned thereon. Likewise, electrodes of the presentinvention can be similar, for example made of similar materials usingsimilar processes.

Electrodes of the present invention can be formed directly on substratesor over substrates on layers formed on substrates. The words “on”,“over”, or the phrase “on or over” indicate that the micro-wires of theelectrodes of the present invention can be formed directly on asubstrate, on layers formed on a substrate, or on other layers oranother substrate located so that the electrodes are over the desiredsubstrate. Likewise, electrodes can be formed under or beneathsubstrates. The words “on”, “under”, “beneath” or the phrase “on orunder” indicate that the micro-wires of the electrodes of the presentinvention can be formed directly on a substrate, on layers formed on asubstrate, or on other layers or another substrate located so that theelectrodes are under the desired substrate. “Over” or “under”, as usedin the present disclosure, are simply relative terms for layers locatedon or adjacent to opposing surfaces of a substrate. By flipping thesubstrate and related structures over, layers that are over thesubstrate become under the substrate and layers that are under thesubstrate become over the substrate. The descriptive use of “over” or“under” do not limit the structures of the present invention.

The length direction of an electrode is typically the direction of thegreatest spatial extent of an electrode over the substrate on which theelectrode is formed. Electrodes formed on or over substrates aretypically rectangular in shape, or formed of rectangular elements, witha length and a width, and the length is much greater than the width.Electrodes are generally used to conduct electricity from a first pointon a substrate to a second point and the direction of the electrode fromthe first point to the second point can be the length direction.

In an embodiment of the present invention, electrodes are variable inwidth, where the length is the extent of an electrode in the lengthdirection over a substrate and the width is in a direction orthogonal tothe length. The width variations can be spatially aligned so that, forexample one electrode has its narrowest point where an adjacentelectrode has its widest point or so that one electrode has itsnarrowest point where an adjacent electrode has its narrowest point.

Display device 10 of the present invention can be used in a displayapparatus 12 including display 40 and capacitive touch screen 42, asillustrated in the perspective of FIG. 14. Wires 134, buss connections136, touch-screen controller 140, and display controller 142 of FIG. 20can be used to control and operate the display device 10 of the presentinvention, as discussed above with respect to FIG. 14. In response to avoltage differential provided by display controller 142 (FIG. 20)between electrodes 60 on either side of dielectric layer 124, anelectrical field is formed and a capacitance produced. Touch-screencontroller 140 (FIG. 20) sequentially energizes electrodes 60 and sensesa capacitance. The capacitance of overlapping electrode areas is changedin the presence of a conductive element, such as a finger. The change incapacitance is detected and indicates a touch. By providing electrode 60in display device 10 as disclosed above, one or all of the conductivity,sensitivity, signal-to-noise ratio, and sensing rate of touch screen 42can be improved. Alternatively or in addition, the transparency andhence the appearance of touch screen 42 can be improved.

As used herein, micro-wires in each electrode 60 are micro-wires formedin a micro-wire layer that forms a conductive mesh of electricallyconnected micro-wires. If first and second transparent substrate 122,126 on which micro-wires are formed is planar, for example, a rigidplanar substrate such as a glass substrate, the micro-wires in amicro-wire layer are formed in, or on, a common plane as a conductive,electrically connected mesh. If first or second transparent substrate122, 126 is flexible and curved, for example a plastic substrate, themicro-wires in a micro-wire layer are a conductive, electricallyconnected mesh that is a common distance from a surface of the flexible,first or second transparent substrate 122, 126.

The micro-wires can be formed on first or second transparent substrate122, 126 or on a layer above (or beneath) first or second transparentsubstrate 122, 126. The micro-wires for each of electrodes 60 can beformed on opposing sides of the same first or second transparentsubstrate 122, 126 or on facing sides of separate first or secondtransparent substrates 122, 126 or some combination of thosearrangements. For example, two substrates can be used on whichelectrodes 60 of the present invention are formed where one of thesubstrates serves as dielectric layer 124 and electrode 60 of the othersubstrate faces dielectric layer 124 on a side of dielectric layer 124opposite the electrode of dielectric layer 124.

In an example and non-limiting embodiment of the present invention, eachmicro-wire is 5 microns wide and separated from neighboring micro-wiresin an electrode by a distance of 50 microns, so that the transparentelectrode is 90% transparent. As used herein, transparent refers toelements that transmit at least 50% of incident visible light,preferably 80% or at least 90%.

The micro-wires can be arranged in a micro-pattern that is unrelated tothe pattern of the electrodes. Micro-patterns other than thoseillustrated in the Figures can be used in other embodiments and thepresent invention is not limited by the pattern of the electrodes.

Coating methods for making dielectric layers or protective layers areknown in the art and can use, for example, spin or slot coating orextrusion of plastic materials on a substrate, or sputtering. Suitablematerials are also well known. The formation of patterned electricalwires on a substrate are also known, as are methods of making displays,such as OLED or liquid crystal, on a substrate and providing andassembling covers with the substrate.

Micro-wires can be metal, for example silver, gold, aluminum, nickel,tungsten, titanium, tin, or copper or various metal alloys including,for example silver, gold, aluminum, nickel, tungsten, titanium, tin, orcopper. Other conductive metals or materials can be used. Micro-wirescan be made of a thin metal layer. Micro-wires can be, but need not be,opaque. Alternatively, the first or second micro-wires can include curedor sintered metal particles such as nickel, tungsten, silver, gold,titanium, or tin or alloys such as nickel, tungsten, silver, gold,titanium, or tin. Conductive inks can be used to form micro-wires withpattern-wise deposition and curing steps. Other materials or methods forforming micro-wires can be employed and are included in the presentinvention.

Micro-wires can be formed by patterned deposition of conductivematerials or of patterned precursor materials that are subsequentlyprocessed, if necessary, to form a conductive material. Suitable methodsand materials are known in the art, for example inkjet deposition orscreen printing with conductive inks Alternatively, micro-wires can beformed by providing a blanket deposition of a conductive or precursormaterial and patterning and curing, if necessary, the deposited materialto form a micro-pattern of micro-wires. Photo-lithographic andphotographic methods are known to perform such processing. The presentinvention is not limited by the micro-wire materials or by methods offorming a pattern of micro-wires on a supporting substrate surface.Commonly-assigned U.S. Ser. No. 13/406,649 filed Feb. 28, 2012, thedisclosure of which is incorporated herein, discloses a variety ofmaterials and methods for forming patterned micro-wires on a substratesurface.

In embodiments of the present invention, the micro-wires are made bydepositing an unpatterned layer of material and then differentiallyexposing the layer to form the different micro-wire micro-patterns. Forexample, a layer of curable precursor material is coated over thesubstrate and pattern-wise exposed. The first and second micro-patternsare exposed in a common step or in different steps. A variety ofprocessing methods can be used, for example photo-lithographic or silverhalide methods. The materials can be differentially pattern-wise exposedand then processed.

A variety of materials can be employed to form the patternedmicro-wires, including resins that can be cured by cross-linkingwave-length-sensitive polymeric binders and silver halide materials thatare exposed to light. Processing can include both washing out residualuncured materials and curing or exposure steps.

In an embodiment, a precursor layer includes conductive ink, conductiveparticles, or metal ink. The exposed portions of the precursor layer canbe cured to form the micro-wires (for example by exposure to patternedlaser light to cross-link a curable resin) and the uncured portionsremoved. Alternatively, unexposed portions of the first and secondmicro-wire layers can be cured to form the micro-wires and the curedportions removed.

In another embodiment of the present invention, the precursor layers aresilver salt layers. The silver salt can be any material that is capableof providing a latent image (that is, a germ or nucleus of metal in eachexposed grain of metal salt) according to a desired pattern uponphoto-exposure. The latent image can then be developed into a metalimage. For example, the silver salt can be a photosensitive silver saltsuch as a silver halide or mixture of silver halides. The silver halidecan be, for example, silver chloride, silver bromide, silverchlorobromide, or silver bromoiodide.

According to some embodiments, the useful silver salt is a silver halide(AgX) that is sensitized to any suitable wavelength of exposingradiation.

Organic sensitizing dyes can be used to sensitize the silver salt tovisible or IR radiation, but it can be advantageous to sensitize thesilver salt in the UV portion of the electromagnetic spectrum withoutusing sensitizing dyes. Processing of AgX materials to form conductivetraces typically involves at least developing exposed AgX and fixing(removing) unexposed AgX. Other steps can be employed to enhanceconductivity, such as thermal treatments, electroless plating, physicaldevelopment and various conductivity enhancing baths, as described inU.S. Pat. No. 3,223,525.

To achieve transparency, the total area occupied by the firstmicro-wires can be less than 15% of the first transparent conductor areaand the total area occupied by the second micro-wires can be less than15% of the second transparent conductor area. The transparent conductivestructure can include a plurality of first and second transparentconductor areas.

In an embodiment, the first and second precursor material layers caneach include a metallic particulate material or a metallic precursormaterial, and a photosensitive binder material.

In any of these cases, the precursor material is conductive after it iscured and any needed processing completed. Before patterning or beforecuring, the precursor material is not necessarily electricallyconductive. As used herein, precursor material is material that iselectrically conductive after any final processing is completed and theprecursor material is not necessarily conductive at any other point inthe micro-wire formation process.

Methods and devices for forming and providing substrates, coatingsubstrates, patterning coated substrates, or pattern-wise depositingmaterials on a substrate are known in the photo-lithographic arts.Likewise, tools for laying out electrodes, conductive traces, andconnectors are known in the electronics industry as are methods formanufacturing such electronic system elements. Hardware controllers forcontrolling touch screens and displays and software for managing displayand touch screen systems are all well known. All of these tools andmethods can be usefully employed to design, implement, construct, andoperate the present invention. Methods, tools, and devices for operatingcapacitive touch screens can be used with the present invention.

Although the present invention has been described with emphasis oncapacitive touch screen embodiments, the anisotropically conductivetransparent electrodes are useful in a wide variety of electronicdevices. Such devices can include, for example, photovoltaic devices,OLED displays and lighting, LCD displays, plasma displays, inorganic LEDdisplays and lighting, electrophoretic displays, electrowettingdisplays, dimming mirrors, smart windows, transparent radio antennae,transparent heaters and other touch screen devices such as resistivetouch screen devices.

The invention has been described in detail with particular reference tocertain embodiments thereof, but it will be understood that variationsand modifications can be effected within the spirit and scope of theinvention.

PARTS LIST

L electrode length

W electrode width

10 display device

12 display apparatus

20 pixel

21 pixel group

22 column inter-pixel gap

24 row inter-pixel gap

30 substrate

31 electrode side

32 display substrate

33 pixel side

34 column side

36 row side

40 display

42 touch screen

50 gap micro-wire

52 column micro-wire

54 row micro-wire

55 pixel micro-wire

56 additional gap micro-wire

57 micro-pattern projection

58 additional column micro-wire

59 additional row micro-wire

60 electrode

61 transparent conductor

62 column electrode

64 row electrode

70 light

Parts List cont'd

75 light-controlling layer

80 protective layer

81 protective layer

100 touch screen and display apparatus

110 display

120 touch screen

122 first transparent substrate

124 transparent dielectric layer

126 second transparent substrate

128 first pad area

129 second pad area

130 first transparent electrode

132 second transparent electrode

134 wires

136 buss connections

140 touch-screen controller

142 display controller

150 micro-wire

156 micro-pattern

200 provide transparent substrate step

205 form first electrodes step

210 form display step

220 form dielectric layer step

225 form second electrode step

230 provide protective layer step

250 form second substrate step

255 form second electrode step

270 assemble device step

1. A method of making a display device, comprising: providing a firstsubstrate having an array of pixels located in correspondence thereto,the pixels separated by inter-pixel gaps in at least one dimension;forming a first electrode having a length and width located over thefirst substrate and extending across at least a portion of the array ofpixels, the first electrode including a plurality of electricallyconnected micro-wires formed in a first micro-pattern; and locating thegap micro-wires of the first micro-pattern between the pixels in theinter-pixel gaps so that the gap micro-wires substantially extendcontinuously along the first electrode length.
 2. The method of claim 1,wherein the first substrate has a substantially planar pixel side onwhich the pixels are located in correspondence thereto and asubstantially planar electrode side opposed to the pixel side, andfurther including forming the pixels on the pixel side or on one or morelayers on the pixel side.
 3. The method of claim 1, wherein the firstsubstrate has a substantially planar pixel side on which the pixels arelocated in correspondence thereto and a substantially planar electrodeside opposed to the pixel side, and further including forming the firstelectrode on the electrode side or on one or more layers on theelectrode side.
 4. The method of claim 3, further including forming adielectric layer on the first electrode or on one or more layers on thefirst electrode.
 5. The method of claim 4, further including forming asecond electrode on the dielectric layer or on one or more layers on thedielectric layer, the second electrode having a second length and secondwidth and extending across at least a portion of the array of pixels,the second electrode including a plurality of electrically connectedmicro-wires formed in a second micro-pattern; and wherein the secondmicro-pattern includes gap micro-wires located between the pixels in theinter-pixel gaps and substantially extending continuously along thesecond electrode length.
 6. The method of claim 5, further includingforming or providing a protective layer on the second electrode or onone or more layers on the second electrode.
 7. The method of claim 5,further including providing a protective substrate on or over the secondelectrode.
 8. The method of claim 1, further including providing asecond substrate having a substantially planar first side and asubstantially planar second side opposed to the first side located incorrespondence to the array of pixels and forming a second electrode onthe first side or on one or more layers on the first side, the secondelectrode having a second length and second width and extending acrossat least a portion of the array of pixels, the second electrodeincluding a plurality of electrically connected micro-wires formed in asecond micro-pattern; and wherein the second micro-pattern includes gapmicro-wires located between the pixels in the inter-pixel gaps andsubstantially extending continuously along the second electrode length.9. The method of claim 8, wherein the second substrate is a dielectriclayer and further including locating the dielectric layer between thesecond electrode and the first electrode.
 10. The method of claim 8,further including providing a dielectric layer and locating thedielectric layer between the second electrode and the first electrodeand the second electrode between the dielectric layer and the secondsubstrate.
 11. The method of claim 1, further including providing adisplay substrate and forming the pixels on the display substrate or onone or more layers on the display substrate and locating the pixelsbetween the display substrate and the first substrate.
 12. The method ofclaim 11, wherein the first substrate has a substantially planar pixelside on which the pixels are located in correspondence thereto and asubstantially planar electrode side opposed to the pixel side, andfurther including forming the first electrode on the pixel side or onone or more layers on the pixel side.
 13. The method of claim 12,further including forming a second electrode on the electrode side, thesecond electrode having a second length and second width and extendingacross at least a portion of the array of pixels, the second electrodeincluding a plurality of electrically connected micro-wires formed in asecond micro-pattern; and wherein the second micro-pattern includes gapmicro-wires located between the pixels in the inter-pixel gaps andsubstantially extending continuously along the second electrode length.14. The method of claim 12, further including forming or providing aprotective layer on or over the second electrode or on one or morelayers on or over the second electrode or providing a protectivesubstrate on or over the second electrode.
 15. The method of claim 11,further including forming the first electrode on the electrode side. 16.The method of claim 15, further including forming a dielectric layer onthe first electrode or on one or more layers on the first electrode. 17.The method of claim 16, further including forming a second electrode onthe dielectric layer or on one or more layers on the dielectric layer,the second electrode having a second length and second width andextending across at least a portion of the array of pixels, the secondelectrode including a plurality of electrically connected micro-wiresformed in a second micro-pattern; and wherein the second micro-patternincludes gap micro-wires located between the pixels in the inter-pixelgaps and substantially extending continuously along the second electrodelength.
 18. The method of claim 17, further including forming orproviding a protective layer on the second electrode or on one or morelayers on the second electrode, or providing a protective substrate onor over the second electrode.
 19. The method of claim 1, wherein thesubstrate is a display cover or display substrate.